2010 MAZAK INTEGREX 300-IVST

The 2010 MAZAK INTEGREX 300-IVST CNC Lathe is a robust multi-tasking machine equipped with a MATRIX control system. It features a max swing of 850mm and allows for a maximum machining diameter of 760mm at the upper turret and 420mm at the lower turret. With a machining length capability of 1524mm, this machine is versatile for large and complex tasks. The X-axis travel reaches 630mm on the upper turret, while the Y-axis and X2 travel extend to 230mm, offering substantial flexibility. This model includes a 10-inch chuck and runs at main spindle speeds up to 4,000 RPM. The spindles feature an A2-6 nose and an 88mm bore. With rapid traverse rates reaching 38,000 mm/min on multiple axes, the machine ensures efficient operations. It is powered by strong AC motors (26kW for the machine spindle, 22kW for the second spindle, and 18.5kW for the milling spindle), making it a reliable choice for heavy-duty work. In addition to its technical features, the INTEGREX 300-IVST offers significant enhancements such as a complete coolant system, a work light, active vibration control, and a Mazak Voice Adviser for ease of operation. The machine is also equipped with intelligent safety systems and thermal shielding for durable performance and safety. It fulfills various industry safety measures and comes with comprehensive tooling packages, making it a proficient addition to any industrial machining operation.

Mazak INTEGREX 300 IV ST  CNC Multi-Tasking Machine Year 2009-2010MATRIX CONTROL

Standard specification

Max. swing/swing over cross slide

0850mm

Max. machining diameter(upper/lower turret)

0760mm /Ø 420mm

Max. machining length

1524mm

X-axis travel (upper turret)

630mm

X2-axis travel (lower turret)

230mm

Y-axis travel

230mm

Z-axis travel (upper turret)

1585mm

Z2-axis travel (lower turret)

1530mm

B-axis travel

225°

C-axis travel

360°

Chuck size                                                          10”

Main spindle speed                                    4,000RPM

Main spindle nose / main spindle bore      A2-6/88mm

Bearing ID                                                            130mm

Minimum main spindle indexing increment   .001

Chuck size                                                               10”

Second spindle speed                                      4,000 RPM

Second headstock stroke                            1530mm

Second headstock rapid                     30,000 mm/min

Min. second spindle indexing increment   .001

Rapid traverse rate: x-axis (upper turret)  38,000 mm/min

Rapid traverse rate: X2-axis (lower turret) 38,000 mm/min

Rapid traverse rate: Y-axis                       26,000 mm/min

Rapid traverse rate: Z-axis (upper turret) 38,000 mm/min

Rapid traverse rate: Z2-axis (lower turret) 38,000 mm/min

Rapid traverse rate: C-axis         400RPM

Jog feed rate: X-axis (upper turret) 2,000 mm/min

Job feed rate: X2-axis (lower turret) 2,000 mm/min

Job feed rate: Y-axis           2,000 mm/min

Job feed rate: Z-axis (upper turret)    2,000 mm/min

Job feed rate: Y2-axis (lower turret)    2,000 mm/min

Job feed rate: C-axis                  2,000 mm/min

Machine spindle motor              AC 26kw/AC 30kw

Second spindle motor     AC 26kw/ AC 22kw

Milling spindle motor     18.5kw

Coolant Pump motor 1.2kw (lower turret .18kw

Weight      13500 kg

Standard equipment

COMPLETE COOLANT SYSTEM

FULL COVERAGE CHIP AND COOLANT GUARD

WORK LIGHT

ONE SET OF MANUALS

ACTIVE VIBRATION CONTROL

INTELLIGENT THERMAL SHIELD

INTELLIGENT SAFETY SHIELD

MAZAK VOICE ADVISER

VIRTUAL MACHINING

ONE SET OF ADJUSTING TOOLS

FOUNDATION KIT(PLATES)

MAZAK STANDARD COLOR (BLACKGRAY)

THE SAFETY MEASURES ON WORLDWIDE LEVEL

KM STANDARD TOOLING PACKAGE

STANDARD TOOLING PACKAGE (LOWER TURRET) MAZATROL MATRIX CONTROL

15" COLOR LCD

10" THRU-HOLE CHUCK B210A0815X(1ST SPD.) 10" THRU-HOLE CHUCK B210A0815(2ND SPDL.) POWER TRANSFORMER FOR OTHER MARKETS 1ST SPINDLE MOTOR AC 30KW(40HP)

SECOND SPINDLE MOTOR AC26KW(35HP)

1ST SPINDLE SPEED 4000 RPM

SECOND SPINDLE SPEED 4000 RPM

LOWER 9 POSITION DRUM TURRET

20 CAPTO-TOOL MAGAZINE (REQUIRED TOOL) 20 KM-TOOL MAGAZINE

20 MAS-TOOL MAGAZINE (REQUIRED TOOL) ROTARY-TOOL SPINDLE SPEED 12000 RPM C-AXIS 0.0001 DEGREE INCR.(1ST SPINDLE) 2ND SPINDLE POSITION 0.001DEG.W/O C-AXIS Y-AXIS CONTROL

B-AXIS INDEX 5 DEGREE(COUPLING CLAMP) B-AXIS 0.0001 DEG/CNTRING (REQ. EIA/ISO) 1ST SPINDLE BORE DIA.88MM(3.46")

AUTO CHUCK JAWS OPEN/CLOSE (1&2 SPINDLE) CHUCK OPEN/CLOSE CONFIRM. (1&2 SPINDLE) CHUCK AIR BLAST (SECOND SPINDLE)

COOLANT THROUGH MILLING HEAD(UP-TURRET)

1KG FLOOD COOLANT (LOWER TURRET)

5KG THRU /FLOOD COOLANT (UPPER TURRET) OPERATOR DOOR INTERLOCK WITH LOCK-SWITCH PREP. FOR CHIP CONVEYOR (SIDE/HINGE) USER MACRO (COMMON VARIABLES:600 PAIRS) MAZAK TAPPING/BORING TORNADO (EIA/ISO) EIA/ISO CODE INPUT FUNCTION (STANDARD) ADD. EIA/ISO FUNCTIONS (REQ. EIA/ISO) INVERSE TIME FEED

G37.AUTOMATIC TOOL-LENGTH MEASUREMENT SEQUENCE NUMBER COMPARISON STOP

FUNCTION

B)MAZACC-2D SOFTWARE(SHAPE COMPENSATION)

ADD. WORKPIECE COORDINATE SYS. 300-PAIRS

THREAD CUTTING FUNCTION

POLAR COORDINATES INPUT (G122)

DIRECT ENTRY OF DRAWINGS DIMENSIONS

EIA PATTERN CYCLE (GRID, ARC)

CARDBUS I/F (2-SLOT)

LAN PORT

USB I/F

IC MEMORY CARD INTERFACE

ACCURACY INSPECTION

Additional options:

12" THRU-HOLE CHUCK B-212A0815 (1ST SPD.) DOUBLE FOOT SWITCH (1st&2nd spindle)

80 KM-TOOL MAGAZINE (REQUIRED TOOL)

TAIL CENTER ATTACHMENT (LOWER TURRET)

2nd SPINDLE C-AXIS 0.0001 DEGREE INCR.

TOOL EYE (AUTOMATIC)

15KG THRU /FLOOD COOLANT (UPPER TURRET) OVERLOAD DETECTION SYSTEM

SIGNAL TOWER (3 COLORS LIGHTS)

CHIP CONVEYOR SIDE DISPOSAL(HINGE) 1500U

PREPARATION FOR KM MULTI & FLASH SYS. (REQUIRED TOOL) One set of hard jaws for b-210

One set of soft jaws for b-210

EIA/ISO FUNCTION SIMULTANEOUS 5 AXES SHAPE COMPENSATION FOR ROTARY AXES MILLING-SPINDLE SYNCHRONOUS TAPPING EIA DYNAMIC COMPENSATION 2 (INCLUDED 1) CYLINDRICAL(G07)&POLAR COORDINATE(G12) TOOL TIP POINT CONTROL /SIMULT. 5 AXES